Machine Automation Controllers Market Size, Share, Growth, Trends, Production, Revenue, Sales and Forecast 2020 to 2027

The global machine automation controller market size is expected to grow from USD 33.8 billion in 2019 to USD 43.8 billion by 2027, at a CAGR of 4.5% during forecast period 2020 to 2027.

Machine Automation Controllers are used to improves production efficiency while optimizing information, safety, and quality.

The growth of the market is propelled by the increasing focus on reducing overall operational cost, increasing the need to drive productivity in the process industry, and the growing use of robots in the manufacturing sector.

Manufacturing industry demands high productivity and efficiency. The Machine automation controllers control the automation processes with the help of graphical user interface in the manufacturing industry. They are widely used for many applications include temperature control as well as machine control. The machine automation controllers provide high processing speed, safety, maintainability, and reliability that are required for industrial automation. They help to monitor the complete manufacturing process along with reducing the wastages. These machine automation controllers are significantly used in various industries including food and beverages, automotive, pharmaceuticals, cosmetics and many others.


The key driving factors of the global machine automation controllers are significantly growing food and beverages industry along with cosmetics industries. Robust growth in semiconductor industry leads the global machine controllers market towards growth over the forecast period due to rising demand for consumer electronics goods across the globe. Furthermore, significantly growing manufacturing and construction industry across emerging countries such as China, India, and Brazil fuels the growth of the global machine automation controllers market over the forecast period, owing to rapidly growing population along with growing urbanization across the region. Additionally, rapid growth in industrial automation as well as the internet of things based products and solutions help the global machine controllers market to grow over the forecast period. High innovation in new products and high focus on expanding their distribution channels by key manufacturers of the market are the major factor which drives the global machine automation controllers market over the forecast period. The key restraining factor such as high safety related to use the machine automation controllers along with high maintenance cost hinders the global machine automation controllers to grow over the forecast period. The machine automation controllers with the 3D designs are the key trend of the global machine automation controllers.

Key players

Few key players of the machine automation controllers market are Omron Corporation, Schneider Electric SE, Delta Electronics, Inc., Auto Control Systems, Emerson Electric Co., Advantech Co., Ltd., Beckhoff Automation LLC, General Electric Co., and Rockwell Automation Inc. The key manufacturers are focusing on new product launch to capture high market share globally. For instance, in the year 2015, Omaran Corporation introduced the new model of machine automation controllers (NJ101-series) to account high market share across the globe.

Recent Developments 

  • In November 2018, Emerson opened a new facility and first industrial solutions’ center in Jukjeon, South Korea. The USD 25 million facility will be used to serve Emerson’s automation solutions customers in the region. The new facility features an advanced system staging, training, and servicing capabilities.
  • In August 2018, Siemens signed a contract with Bio-on (Italy), a leading player in high-quality bioplastic sector. Siemens deployed its automation and plant control and management system at Bio-on’s bio-plastic production plant in Bologna, Italy.
  • In April 2018, B&R Automation, a subsidiary of ABB launched Automation PC 2200. The new PC is the company’s latest offering in its successful 2000 series of compact industrial PCs. The maintenance-free PC is available with dual or quad-core processors and can run on both Windows 10 IoT Enterprise and Linux operating system.

Regional Outlook

Based on geographies, the global machine automation controllers market is classified into seven regions such as Western Europe, North America, Eastern Europe, Latin America, Asia Pacific excluding Japan, Japan and the Middle East and Africa. Among above-mentioned regions, North America accounts for the high market share in the global machine automation controllers market over the forecast period followed by Western Europe, attributed to rapidly growing innovation and demand for increasing the productivity as well as efficiency in many industries including food and beverages, automotive etc. Asia Pacific excluding Japan is anticipated to showcase a significant growth in the global machine automation controllers market over the forecast period, owing to significant growing electronics industry along with robust growth in construction as well as transportation industry in emerging countries such as China and India across the region. Japan is predicted to see a significant CAGR in the global machine automation controllers market over the forecast period, attribute to high usage of machine automation controllers for energy monitoring purposes in various industries. MEA is anticipated to see the significant growth rate in the global machine automation controllers market due to expanding industrial automation technology coupled with prominent players are entering the market to meet the growing demand in the region.

The market for DCS to grow at higher CAGR from 2020 and 2027

The machine automation controller market for DCS is expected to grow at the highest CAGR during the forecast period. DCS is integrated as a control architecture containing a supervisory level of control, overseeing multiple integrated subsystems that are responsible for controlling the details of a localized process. The unique ability of DCS to manage highly complex automation processes makes it ideal for companies with extremely large production setup. The installation of DCS in the process industry enables companies to reduce downtime and improve production using optimal resources. DCS helps plant operators improve effectiveness in operations, optimize maintenance routines at the plant level, and ensure safety and reliability.

Energy & power industry to dominate the machine automation controller market during the forecast period

The energy & power industry is expected to grow at the highest CAGR from 2020 to 2027. With the help of automation, power generation companies can automate critical processes related to electricity generation, transmission, and distribution, which, in turn, drives the demand for machine automation controllers in the energy & power industry. Increasing energy requirement with the growing population has resulted in the modernization of grids. The increasing adoption of smart and automated technologies in power distribution is opening new market growth avenues for machine automation controllers.


By Controller Type:

  • Distributed Control System (DCS)
  • Programmable Logic Controller (PLC)
  • Industrial PC (IPC)

By Form Factor

  • IP65
  • IP20
  • Others (IP40, IP67, and IP69K)

By Industry

  • Oil & Gas
  • Energy & Power
  • Food & Beverages
  • Chemicals
  • Pharmaceuticals
  • Metals & Mining
  • Pulp & Paper
  • Automotive
  • Aerospace & Defense
  • Semiconductor & Electronics
  • Medical Devices
  • Others (Water & Wastewater)

By Geography

  • North America
    • US
    • Canada
    • Mexico
  • Europe
    • Germany
    • UK
    • France
    • Rest of Europe
  • Asia Pacific (APAC)
    • China
    • Japan
    • India
    • Rest of APAC
  • Rest of the World (RoW)
    • South America
    • Middle East
    • Africa

The Machine Automation Controller market research report covers definition, classification, product classification, product application, development trend, product technology, competitive landscape, industrial chain structure, industry overview, national policy and planning analysis of the industry, the latest dynamic analysis, etc., and also includes major. The study includes drivers and restraints of the global market. It covers the impact of these drivers and restraints on the demand during the forecast period. The report also highlights opportunities in the market at the global level.

The report provides size (in terms of volume and value) of Machine Automation Controller market for the base year 2019 and the forecast between 2020 and 2027. Market numbers have been estimated based on form and application. Market size and forecast for each application segment have been provided for the global and regional market.

This report focuses on the global Machine Automation Controller market status, future forecast, growth opportunity, key market and key players. The study objectives are to present the Machine Automation Controller market development in United States, Europe and China.

It is pertinent to consider that in a volatile global economy, we haven’t just conducted Machine Automation Controller market forecasts in terms of CAGR, but also studied the market based on key parameters, including Year-on-Year (Y-o-Y) growth, to comprehend the certainty of the market and to find and present the lucrative opportunities in market.

In terms of production side, this report researches the Machine Automation Controller capacity, production, value, ex-factory price, growth rate, market share for major manufacturers, regions (or countries) and type.

In terms of consumption side, this report focuses on the consumption of Machine Automation Controller by regions (countries) and application.

Buyers of the report will have access to verified market figures, including global market size in terms of revenue and volume. As part of production analysis, the authors of the report have provided reliable estimations and calculations for global revenue and volume by Type segment of the global Machine Automation Controller market. These figures have been provided in terms of both revenue and volume for the period 2016 to 2027. Additionally, the report provides accurate figures for production by region in terms of revenue as well as volume for the same period. The report also includes production capacity statistics for the same period.

With regard to production bases and technologies, the research in this report covers the production time, base distribution, technical parameters, research and development trends, technology sources, and sources of raw materials of major Machine Automation Controller market companies.

Regarding the analysis of the industry chain, the research of this report covers the raw materials and equipment of Machine Automation Controller market upstream, downstream customers, marketing channels, industry development trends and investment strategy recommendations. The more specific analysis also includes the main application areas of market and consumption, major regions and Consumption, major Chinese producers, distributors, raw material suppliers, equipment providers and their contact information, industry chain relationship analysis.

The research in this report also includes product parameters, production process, cost structure, and data information classified by region, technology and application. Finally, the paper model new project SWOT analysis and investment feasibility study of the case model.

Overall, this is an in-depth research report specifically for the Machine Automation Controller industry. The research center uses an objective and fair way to conduct an in-depth analysis of the development trend of the industry, providing support and evidence for customer competition analysis, development planning, and investment decision-making. In the course of operation, the project has received support and assistance from technicians and marketing personnel in various links of the industry chain.

Machine Automation Controller market competitive landscape provides details by competitor. Details included are company overview, company financials, revenue generated, market potential, investment in research and development, new market initiatives, global presence, production sites and facilities, production capacities, company strengths and weaknesses, product launch, product width and breadth, application dominance. The above data points provided are only related to the companies’ focus related to Machine Automation Controller market.

Prominent players in the market are predicted to face tough competition from the new entrants. However, some of the key players are targeting to acquire the startup companies in order to maintain their dominance in the global market. For a detailed analysis of key companies, their strengths, weaknesses, threats, and opportunities are measured in the report by using industry-standard tools such as the SWOT analysis. Regional coverage of key companies is covered in the report to measure their dominance. Key manufacturers of Machine Automation Controller market are focusing on introducing new products to meet the needs of the patrons. The feasibility of new products is also measured by using industry-standard tools.

Key companies are increasing their investments in research and development activities for the discovery of new products. There has also been a rise in the government funding for the introduction of new Machine Automation Controller market. These factors have benefited the growth of the global market for Machine Automation Controller. Going forward, key companies are predicted to benefit from the new product launches and the adoption of technological advancements. Technical advancements have benefited many industries and the global industry is not an exception.

New product launches and the expansion of already existing business are predicted to benefit the key players in maintaining their dominance in the global market for Machine Automation Controller. The global market is segmented on the basis of region, application, en-users and product type. Based on region, the market is divided into North America, Europe, Asia-Pacific, Latin America and Middle East and Africa (MEA).

In this study, the years considered to estimate the market size of Machine Automation Controller are as follows:

  • History Year: 2016-2019
  • Base Year: 2019
  • Estimated Year: 2020
  • Forecast Year 2020 to 2027

Reasons to Purchase this Report:

- Market segmentation analysis including qualitative and quantitative research incorporating the impact of economic and policy aspects
- Regional and country level analysis integrating the demand and supply forces that are influencing the growth of the market.
- Market value USD Million and volume Units Million data for each segment and sub-segment
- Competitive landscape involving the market share of major players, along with the new projects and strategies adopted by players in the past five years
- Comprehensive company profiles covering the product offerings, key financial information, recent developments, SWOT analysis, and strategies employed by the major market players

Research Methodology:

In-depth interviews and discussions were conducted with several key market participants and opinion leaders to compile the research report.

This research study involved the extensive usage of both primary and secondary data sources. The research process involved the study of various factors affecting the industry, including the government policy, market environment, competitive landscape, historical data, present trends in the market, technological innovation, upcoming technologies and the technical progress in related industry, and market risks, opportunities, market barriers and challenges. The following illustrative figure shows the market research methodology applied in this report.

Market Size Estimation

Top-down and bottom-up approaches are used to estimate and validate the global market size for company, regional division, product type and application (end users).

The market estimations in this report are based on the selling price (excluding any discounts provided by the manufacturer, distributor, wholesaler or traders). Market share analysis, assigned to each of the segments and regions are achieved through product utilization rate and average selling price.

Major manufacturers & their revenues, percentage splits, market shares, growth rates and breakdowns of the product markets are determined through secondary sources and verified through the primary sources.

All possible factors that influence the markets included in this research study have been accounted for, viewed in extensive detail, verified through primary research, and analyzed to get the final quantitative and qualitative data. The market size for top-level markets and sub-segments is normalized, and the effect of inflation, economic downturns, and regulatory & policy changes or others factors are accounted for in the market forecast. This data is combined and added with detailed inputs and analysis from Vision Research Reports and presented in this report.

Market Breakdown and Data Triangulation

After complete market engineering with calculations for market statistics; market size estimations; market forecasting; market breakdown; and data triangulation. Extensive primary research was conducted to gather information and verify and validate the critical numbers arrived at. In the complete market engineering process, both top-down and bottom-up approaches were extensively used, along with several data triangulation methods, to perform market estimation and market forecasting for the overall market segments and sub-segments listed in this report.

Secondary Sources

Secondary Sources occupies approximately 25% of data sources, such as press releases, annual reports, Non-Profit organizations, industry associations, governmental agencies and customs data, and so on. This research study includes secondary sources; directories; databases such as Bloomberg Business, Wind Info, Hoovers, Factiva (Dow Jones & Company), TRADING ECONOMICS, and avention; Investing News Network; statista; Federal Reserve Economic Data; annual reports; investor presentations; and SEC filings of companies.

Primary Sources

 In the primary research process, various sources from both the supply and demand sides were interviewed to obtain qualitative and quantitative information for this report. The primary sources from the supply side include product manufacturers (and their competitors), opinion leaders, industry experts, research institutions, distributors, dealer and traders, as well as the raw materials suppliers and producers, etc.

The primary sources from the demand side include industry experts such as business leaders, marketing and sales directors, technology and innovation directors, supply chain executive, end users (product buyers), and related key executives from various key companies and organizations operating in the global market.

The study objectives of this report are:

  • To analyze and study the global market capacity, production, value, consumption, status (2016-2019) and forecast (2020-2027);
  • Focuses on the key manufacturers, to study the capacity, production, value, market share and development plans in future.
  • Comprehensive company profiles covering the product offerings, key financial information, recent developments, SWOT analysis, and strategies employed by the major market players
  • To define, describe and forecast the market by type, application and region.
  • To analyze the global and key regions market potential and advantage, opportunity and challenge, restraints and risks.
  • To identify significant trends and factors driving or inhibiting the market growth.
  • To analyze the opportunities in the market for stakeholders by identifying the high growth segments.
  • To strategically analyze each submarket with respect to individual growth trend and their contribution to the market
  • To analyze competitive developments such as expansions, agreements, new product launches, and acquisitions in the market
  • To strategically profile the key players and comprehensively analyze their growth strategies.

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